Research digest
The figures quoted across this site come from the published literature rather than from product data sheets. This page lists the principal sources, says what each one established, and marks which are open access.
Review articles: start here
Four review papers between them cover the field, and reading them in this order is the fastest route into the subject.
Amran, Farzadnia and Abang Ali (2015) — properties and applications
The standard general review. Covers composition, production, fresh and hardened properties, durability and the application range, with the property-versus-density relationships that most subsequent work builds on. The best single starting point for someone new to the material.
Ramamurthy, Kunhanandan Nambiar and Indu Siva Ranjani (2009) — a classification of studies
Rather than surveying properties directly, this paper organises the research field itself: what has been studied, by what methods, and where the results conflict. Useful for understanding why published figures for the same property vary as widely as they do.
Fu, Wang, Wang and Li (2020) — state of the art and state of the practice [open access]
The most recent broad review, and freely available. Bridges laboratory findings and industrial practice, which is where most of the useful detail on production control lives.
Amran and co-authors (2020) — fibre-reinforced foamed concretes [open access]
A focused review of what fibre reinforcement achieves in foam concrete. The short version: fibres improve tensile and flexural behaviour and control shrinkage cracking, but do relatively little for compressive strength, and above roughly 0.5 % by volume they interfere with the flow the material depends on. Published in Materials and freely available.
Void structure and strength
Nambiar and Ramamurthy (2007) — air-void characterisation
The paper that established quantitatively what practitioners suspected: at constant density, compressive strength is governed by the void system rather than by the mix proportions. Larger average void size, a wider size distribution and a higher proportion of merged voids all reduce strength. This is the technical basis for the claim that the foaming agent is the largest single lever on strength at a given density.
Hilal, Thom and Dawson (2015) — void structure with and without additives
Extends the void-structure work to mixes containing superplasticiser and fly ash, and reports how those additions change void size, shape and connectivity — and therefore strength — independently of their effect on the paste.
Jones and McCarthy (2005) — foamed concrete as a structural material
An assessment of how far foam concrete can be pushed toward structural use. Sets out the strength and stiffness that are realistically achievable in the higher density range, and the shrinkage and durability constraints that limit it. Still the clearest statement of where the structural ceiling sits.
Foaming agents
Panesar (2013) — synthetic versus protein foaming agents
The principal published comparison of the two established agent families, examining fresh and hardened properties of cellular concrete produced with each. Confirms the practical experience that protein agents give a finer void structure and higher strength at equal density, while synthetic agents offer better consistency and yield. Note that this covers protein hydrolysate and synthetic surfactant agents; comparable peer-reviewed data on biotechnological protein agents is not available in the open literature.
Indu Siva Ranjani and Ramamurthy (2010) — foam generated using sodium lauryl sulfate [open access]
A detailed study of the foam itself rather than the concrete: how foam density, stability and drainage vary with surfactant concentration and generation method. Freely available, and the best introduction to foam characterisation as a measurable discipline.
Curing and binder composition
Falliano, De Domenico, Ricciardi and Gugliandolo (2018) — curing conditions and compressive strength
A large experimental programme varying curing conditions, cement type, foaming agent and dry density independently. Establishes how strongly the curing regime governs the outcome, which is the evidence base for treating curing as a specification item rather than a site detail. Directly relevant to the steam curing regimes discussed on the technology page.
Kearsley and Wainwright (2001) — high fly ash content
Quantifies the effect of substituting a large proportion of cement with fly ash. Early strength falls, long-term strength rises, and the 90-day and later figures can exceed the equivalent neat cement mix. The standard reference for anyone considering high-volume fly ash foam concrete.
Thermal behaviour
Othuman Mydin (2022) — density, porosity and void size
Separates the influence of density, total porosity and void size on thermal conductivity, which are usually conflated. The finding that at equal density a finer void structure conducts less has a direct practical consequence: the same foaming agent choice that raises strength also improves thermal performance.
Durability
Indu Siva Ranjani and Ramamurthy (2012) — sulfate environments
Examines foam concrete exposed to sulfate solutions across binder compositions. Behaviour depends strongly on the binder: fly ash-containing mixes perform considerably better than neat Portland cement mixes, consistent with sulfate resistance in conventional concrete.
Open questions
Four gaps in the literature are worth naming, because they are places where a specifier should require project-specific testing rather than rely on published data.
- Biotechnological foaming agents. The performance claims — very fine foam, high stability, reliable densities down to 75 kg/m3 — come from manufacturers' technical literature. There is no independent comparative study against protein hydrolysate and synthetic agents in the peer-reviewed record.
- Long-term behaviour. Most published data stops at 28 or 90 days. Field evidence at 10 and 20 years, particularly for carbonation depth and for material in permanently saturated conditions, is thin.
- Reinforced foam concrete. The corrosion protection actually required for embedded steel in a material with low alkaline reserve and fast carbonation is not settled.
- Additive manufacturing. Published work on foam concrete for 3D printing remains at laboratory scale, and the conflict between rapid stiffening and foam stability has no general solution yet.
Full bibliography
- Amran, M.; Fediuk, R.; Vatin, N.; Lee, Y.H.; Murali, G.; Ozbakkaloglu, T.; Klyuev, S.; Alabduljabber, H. Fibre-Reinforced Foamed Concretes: A Review. Materials, 2020, 13(19), 4323. Open access. doi:10.3390/ma13194323
- Amran, Y.H.M.; Farzadnia, N.; Abang Ali, A.A. Properties and applications of foamed concrete; a review. Construction and Building Materials, 2015, 101, 990–1005. doi:10.1016/j.conbuildmat.2015.10.112
- Falliano, D.; De Domenico, D.; Ricciardi, G.; Gugliandolo, E. Experimental investigation on the compressive strength of foamed concrete: Effect of curing conditions, cement type, foaming agent and dry density. Construction and Building Materials, 2018, 165, 735–749. doi:10.1016/j.conbuildmat.2017.12.241
- Fu, Y.; Wang, X.; Wang, L.; Li, Y. Foam Concrete: A State-of-the-Art and State-of-the-Practice Review. Advances in Materials Science and Engineering, 2020, article 6153602. Open access. doi:10.1155/2020/6153602
- Hilal, A.A.; Thom, N.H.; Dawson, A.R. On void structure and strength of foamed concrete made without/with additives. Construction and Building Materials, 2015, 85, 157–164. doi:10.1016/j.conbuildmat.2015.03.093
- Indu Siva Ranjani, G.; Ramamurthy, K. Analysis of the Foam Generated Using Surfactant Sodium Lauryl Sulfate. International Journal of Concrete Structures and Materials, 2010, 4(1), 55–62. Open access. doi:10.4334/IJCSM.2010.4.1.055
- Indu Siva Ranjani, G.; Ramamurthy, K. Behaviour of foam concrete under sulphate environments. Cement and Concrete Composites, 2012, 34(7), 825–834. doi:10.1016/j.cemconcomp.2012.03.007
- Jones, M.R.; McCarthy, A. Preliminary views on the potential of foamed concrete as a structural material. Magazine of Concrete Research, 2005, 57(1), 21–31. doi:10.1680/macr.2005.57.1.21
- Kearsley, E.P.; Wainwright, P.J. The effect of high fly ash content on the compressive strength of foamed concrete. Cement and Concrete Research, 2001, 31(1), 105–112. doi:10.1016/S0008-8846(00)00430-0
- Nambiar, E.K.K.; Ramamurthy, K. Air-void characterisation of foam concrete. Cement and Concrete Research, 2007, 37(2), 221–230. doi:10.1016/j.cemconres.2006.10.009
- Othuman Mydin, M.A. Influence of Density, Porosity and Void Size on Thermal Conductivity of Green Lightweight Foamed Concrete. Journal of Advanced Research in Fluid Mechanics and Thermal Sciences, 2022, 92(2), 25–35. doi:10.37934/arfmts.92.2.2535
- Panesar, D.K. Cellular concrete properties and the effect of synthetic and protein foaming agents. Construction and Building Materials, 2013, 44, 575–584. doi:10.1016/j.conbuildmat.2013.03.024
- Raj, A.; Sathyan, D.; Mini, K.M. Physical and functional characteristics of foam concrete: A review. Construction and Building Materials, 2019, 221, 787–799. doi:10.1016/j.conbuildmat.2019.06.052
- Ramamurthy, K.; Kunhanandan Nambiar, E.K.; Indu Siva Ranjani, G. A classification of studies on properties of foam concrete. Cement and Concrete Composites, 2009, 31(6), 388–396. doi:10.1016/j.cemconcomp.2009.04.006
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